The smartsense® Line - Becker Mining Systems’ Solution for Gas Monitoring

Fatalities within the mining sector caused by toxic gases are unacceptable, yet still occur. Daily, harmful gases are released in large amounts underground and cannot typically be detected by human senses. On surface, the air we breathe is a mixture of several gases. Underground, when other gases contaminate the air in, oxygen levels drop, endangering the lives of those working in that space. For all mine workers, this is a massive concern.

 

Without monitoring the presence of dangerous gases, we would not be able to perform daily tasks underground safely and efficiently.

Gases are released in mining operations by drilling and blasting, mining machinery such as diesel and gasoline motors, and by other means such as the decay of timbers, the aftereffects of mine fires, and chemical processes like oxidation.

Trapped in a confined space, these gases are not always able to disperse and can build up in the mine. Due to their combustible, explosive, and toxic attributes this is cause for a serious issue to arise – including the potential for fatalities. The dangerous mixture of different gases has varying effects on human health and mine safety.

The most efficient way of mitigating the danger of harmful gases in a mining environment requires the incorporation of a high-quality detection system. Becker Mining Systems has gas monitoring solutions that will fit your needs.

 

Current Trends in the Mining Industry

 

A continual trend in the mining sector is the improvement and maintenance of health and safety standards. Without a standard being upheld we would not have the thriving industry we do today. The mining industry relies on those who work the front lines, and we cannot operate without the good health and safety of our workers.

 

Becker Mining Systems’ Solutions

 

Introducing: smartsense®. The smartsense® line is a high accuracy gas monitoring suite of solutions for your everyday mine operation. Each device can monitor multiple gases, including oxygen, methane, carbon dioxide, carbon monoxide, hydrogen sulphide and nitrogen dioxide, etc. These devices also have the capacity to warn all miners in proximity of harmful gases to evacuate the area until proper measures have been taken to address the situation. All this to say; it saves lives.

 

smartsense® Fixed Gas Monitor SSFM-100

 

An advantage of the smartsense® SSFM-100 device over competing monitoring systems is that all features are integrated into one compact instrument. There is no need for complex cable connections, troublesome programming, or difficult calibration.

The smartsense® system addresses the operational needs of the modern mine – atmospheric and environmental monitoring systems that are reliable, robust, and low-maintenance. The smartsense® line of products has been designed to strict international standards to ensure a quality and reliable product for the harshest environments. The system layout is comprised of numerous measurement points where each point can measure up to four gases and a total of 10 parameters at a time. The main measuring unit – the smartsense® Fixed Monitor SSFM-100 – is mounted in areas of interest. It has integrated controller functions and acts as a black box on the spot for storing critical information such as calibration records, alarm history, and data logging for post-accident investigation. It is an all-in-one package that eliminates the need for complex cable connections and troublesome programming. The system is customizable to each client's installation requirements including copper (RS485/Ethernet), radio frequency (UHF-VHF Data Radio/Wi-Fi), and fiber optic data connectivity.

 

smartsense® Single Gas Monitor SSSG-100

 

Becker Mining Systems has released a new customisable gas monitoring unit that is reliable in all mining environments. The smartsense® Single Gas Monitor SSSG-100 has been manufactured for everyday safety, with the IS-designed terminal module available in two versions: either equipped with an on-board sensor to provide an all-in-one environmental monitoring solution, or as a display module to provide quick access to real-time data. Further system expansion is available through the optional external input/output ports for both versions of the terminal module.

Due to its modular architecture, robust multi-gas monitoring systems can be customised by adding up to six SSSG-100 sensor modules that stack easily and neatly together. Hot-swap capability simplifies sensor calibration and replacement. The customised SSSG calibration caps make for a quick and streamlined LED-guided calibration process.

The SSSG-100 Alarm Module allows for extra safety with its wide viewing angle, red-amber-green visual warning system, and 100 dBa audible alarm. The smartsense® Single Gas Monitor SSSG-100 functions like a black box as it stores critical information such as calibration and alarm history, and data logging for post-accident investigation.

Fully programmable set points for alarm and output controls, along with short term exposure limit and time weighted average limits for sensor modules, can be configured and viewed through RS-485 Modbus.

 

Other Products

 

Becker Mining Systems’ product portfolio, which complies with stringent government mining regulations and mining house specifications, includes high-performance, fit-for-purpose communication and safety solutions for underground and surface mining such as Leaky Feeder, Wi-Fi Tagging and Tracking, Environmental Monitoring, and Proximity Detection Systems.

In addition to communication solutions, Becker Mining Systems also offers Intrinsically Safe and flameproof underground electrical reticulation products, as well as fluid transfer, rigging, rope attachments, steel arch tunnel supports and underground transportation systems. An important feature of all systems is that they are designed to facilitate future upgrades.

Becker’s critical service encompasses the design and manufacture of products and systems, using the latest technologies and advanced materials. Mine safety is significantly enhanced by the implementation of one or a combination of Becker’s specialised multi-technological solutions, including our atmospheric and environmental monitoring system.

 

Conclusion

 

At Becker Mining Systems we strive to implement the highest quality products on the market. The continual product development and innovative system strategy allows us to deliver new products that improve the quality of health and safety in the industry. The Becker Mining Systems family is passionate and driven to provide safer and sustainable mining across the world through our smartsense® and smartcom® product lines.