Solenis LLC

ZALTA™ VISCOSITY MODIFIERS

Zalta viscosity modifiers are a family of low-molecular-weight polymers, oligomers and surfactants that alter the flow properties of fluids. They reduce the viscosity of process slurries to increase solids content in plant flows, increase production volume and improve water utilization. They work by altering the surface charge to reduce the particle-particle interaction. This prevents particles from aggregating, which reduces the yield stress of the suspension.

ZALTA™ VISCOSITY MODIFIERS
Mineral processing often requires that solid materials be combined with a carrier fluid such as water to create slurries. Although slurries have advantages, they also pose engineering challenges. They take significant amounts of energy to transport and require large water reserves. This is a difficult scenario for mines that operate in water-stressed areas. 
 
Zalta viscosity modifiers are a family of low-molecular-weight polymers, oligomers and surfactants that alter the flow properties of fluids. They reduce the viscosity of process slurries to increase solids content in plant flows, increase production volume and improve water utilization. They work by altering the surface charge to reduce the particle-particle interaction. This prevents particles from aggregating, which reduces the yield stress of the suspension.
 
Zalta viscosity modifiers make it possible for mining companies to use existing equipment to achieve higher flow rates. This means no new equipment purchases are needed. Additional benefits include:
 
Improved production throughput
Higher feed solids
Reduced operating expenses
Energy savings
Improved water recovery
Extended lifespan of pumps and other equipment
 
Recorded Results
 
Solenis worked with one mining operation to design and implement a new chemical feed program using the Zalta VM1120 viscosity modifier. The results were significant:
 
Slurry solids increased a minimum of 20 percent
Rake torque was reduced by 40 percent
Alumina production increased by 200 tons per day
Revenue increased over $20 million annually